{"id":11145,"date":"2024-04-23T09:48:24","date_gmt":"2024-04-23T07:48:24","guid":{"rendered":"https:\/\/blog.federnshop.com\/tension-spring-tolerances\/"},"modified":"2024-05-03T11:25:47","modified_gmt":"2024-05-03T09:25:47","slug":"tension-spring-tolerances","status":"publish","type":"post","link":"https:\/\/blog.federnshop.com\/en\/tension-spring-tolerances\/","title":{"rendered":"Tension spring tolerances"},"content":{"rendered":"<p data-wp-editing=\"1\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-2853\" src=\"https:\/\/blog.federnshop.com\/wp-content\/uploads\/\/Zugfeder_technisch-300x141.jpg\" alt=\"Theoretical tension spring diagram | Gutekunst Federn\" width=\"451\" height=\"212\" data-wp-pid=\"2853\" srcset=\"https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch-300x141.jpg 300w, https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch-768x361.jpg 768w, https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch-600x282.jpg 600w, https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch-642x300.jpg 642w, https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch-150x71.jpg 150w, https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch-400x188.jpg 400w, https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch-200x94.jpg 200w, https:\/\/blog.federnshop.com\/wp-content\/uploads\/Zugfeder_technisch.jpg 1003w\" sizes=\"auto, (max-width: 451px) 100vw, 451px\" \/>The tolerances for <a title=\"Information extension springs\" href=\"https:\/\/blog.federnshop.com\/zugfedern\/\" target=\"_blank\" rel=\"noopener\">tension springs<\/a> are defined in accordance with DIN 2097 (DIN EN 15800). Quality grade 1 describes the smallest tolerance zone (higher product price) and quality grade 3 the largest tolerance zone. Our tension springs are manufactured to grade 2 (medium tolerance range) as standard.<\/p>\n<p>For tension springs, the coil diameter [D, De], the untensioned length [L0], the <a title=\"Calculate spring force\" href=\"https:\/\/blog.federnshop.com\/federkraft-berechnen\/\" target=\"_blank\" rel=\"noopener\">spring forces<\/a> [F1, F2] as well as the eyelet position and the eyelet protrusion are tolerated. DIN 2097 provides tolerance specifications in tabular form (see below) for the coil diameter, the untensioned length and the eyelet protrusion. The tolerance values for the spring forces [F1, F2] and the eyelet position are calculated on the basis of coulter diagrams. The tolerance calculation can be carried out using the <a href=\"https:\/\/www.federnshop.com\/de\/berechnung\/zugfedern.html\" target=\"_blank\" rel=\"noopener\">Gutekunst spring calculation program<\/a>.<\/p>\n<p>&nbsp;<\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/blog.federnshop.com\/en\/tension-spring-tolerances\/#1_tolerance_coil_diameter_D_De_Tension_springs\" >1. tolerance coil diameter [D, De] Tension springs<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/blog.federnshop.com\/en\/tension-spring-tolerances\/#2_tolerance_untensioned_length_L0_Tension_springs\" >2. tolerance untensioned length [L0] Tension springs<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/blog.federnshop.com\/en\/tension-spring-tolerances\/#3_tolerance_eyelet_protrusion_tension_springs\" >3. tolerance eyelet protrusion tension springs<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/blog.federnshop.com\/en\/tension-spring-tolerances\/#4_tolerance_spring_force_F1_F2_tension_springs\" >4. tolerance spring force [F1, F2] tension springs<\/a><\/li><\/ul><\/nav><\/div>\n<h4><span class=\"ez-toc-section\" id=\"1_tolerance_coil_diameter_D_De_Tension_springs\"><\/span>1. tolerance coil diameter [D, De] Tension springs<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>The tolerance values for the coil diameter [D, De] of a tension spring can be read from the following table of values for quality grades 1, 2 and 3 based on the average coil diameter [D] and the coil ratio [w].<\/p>\n<p><u>Winding ratio<\/u>: <span class=\"katex-eq\" data-katex-display=\"false\"> w=\\frac{D}{d}<\/span> (D=mean winding diameter, d=wire diameter)<\/p>\n<table width=\"400\" cellspacing=\"0\" cellpadding=\"0\">\n<tbody>\n<tr>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\" width=\"103\"><strong>D (mm)<\/strong><\/td>\n<td colspan=\"9\" align=\"center\" valign=\"middle\" bgcolor=\"#0078BF\" width=\"100\"><strong><span style=\"color: #ffffff;\">Maximum tolerance (+\/- mm) Winding diameter [D, De]<\/span><br \/>\n<\/strong><\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#FFFFFF\">Middle<\/td>\n<td colspan=\"3\" align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\"><strong>Quality grade 1<br \/>\n<\/strong><\/td>\n<td colspan=\"3\" align=\"center\" valign=\"middle\" bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\"><strong>Grade 2 (standard)<\/strong><\/span><\/td>\n<td colspan=\"3\" align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\"><strong>Grade 3<br \/>\n<\/strong><\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">Winding diameter<\/td>\n<td colspan=\"3\" align=\"center\" valign=\"middle\">with winding ratio w<\/td>\n<td colspan=\"3\" align=\"center\" valign=\"middle\">with winding ratio w<\/td>\n<td colspan=\"3\" align=\"center\" valign=\"middle\">with winding ratio w<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\">from &#8211; to<\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\">4 &#8211; 8<\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\">8 &#8211; 14<\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\">14 &#8211; 20<\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\">4 &#8211; 8<\/span><\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\">8 &#8211; 14<\/span><\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\">14 &#8211; 20<\/span><\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\">4 &#8211; 8<\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\">8 &#8211; 14<\/td>\n<td align=\"center\" valign=\"middle\" bgcolor=\"#CCCCCC\">14 &#8211; 20<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">0,63 &#8211; 1,00<\/td>\n<td align=\"center\" valign=\"middle\">0,05<\/td>\n<td align=\"center\" valign=\"middle\">0,07<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,07<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">1,00 &#8211; 1,60<\/td>\n<td align=\"center\" valign=\"middle\">0,05<\/td>\n<td align=\"center\" valign=\"middle\">0,07<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,08<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">1,60 &#8211; 2,50<\/td>\n<td align=\"center\" valign=\"middle\">0,07<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,40<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">2,50 &#8211; 4,00<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,25<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,40<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">4,00 &#8211; 6,30<\/td>\n<td align=\"center\" valign=\"middle\">0,10<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,25<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,40<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">6,30 &#8211; 10,00<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,25<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,35<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<td align=\"center\" valign=\"middle\">0,70<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">10,00 &#8211; 16,00<\/td>\n<td align=\"center\" valign=\"middle\">0,15<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,25<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,35<\/td>\n<td align=\"center\" valign=\"middle\">0,40<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<td align=\"center\" valign=\"middle\">0,70<\/td>\n<td align=\"center\" valign=\"middle\">0,80<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">16,00 &#8211; 25,00<\/td>\n<td align=\"center\" valign=\"middle\">0,20<\/td>\n<td align=\"center\" valign=\"middle\">0,25<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,35<\/td>\n<td align=\"center\" valign=\"middle\">0,45<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,70<\/td>\n<td align=\"center\" valign=\"middle\">0,90<\/td>\n<td align=\"center\" valign=\"middle\">1,00<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">25,00 &#8211; 31,50<\/td>\n<td align=\"center\" valign=\"middle\">0,25<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,35<\/td>\n<td align=\"center\" valign=\"middle\">0,40<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<td align=\"center\" valign=\"middle\">0,80<\/td>\n<td align=\"center\" valign=\"middle\">1,00<\/td>\n<td align=\"center\" valign=\"middle\">1,20<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">31,50 &#8211; 40,00<\/td>\n<td align=\"center\" valign=\"middle\">0,25<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,35<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<td align=\"center\" valign=\"middle\">0,70<\/td>\n<td align=\"center\" valign=\"middle\">1,00<\/td>\n<td align=\"center\" valign=\"middle\">1,20<\/td>\n<td align=\"center\" valign=\"middle\">1,50<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">40,00 &#8211; 50,00<\/td>\n<td align=\"center\" valign=\"middle\">0,30<\/td>\n<td align=\"center\" valign=\"middle\">0,40<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<td align=\"center\" valign=\"middle\">0,80<\/td>\n<td align=\"center\" valign=\"middle\">0,90<\/td>\n<td align=\"center\" valign=\"middle\">1,20<\/td>\n<td align=\"center\" valign=\"middle\">1,50<\/td>\n<td align=\"center\" valign=\"middle\">1,80<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">50,00 &#8211; 63,00<\/td>\n<td align=\"center\" valign=\"middle\">0,40<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<td align=\"center\" valign=\"middle\">0,80<\/td>\n<td align=\"center\" valign=\"middle\">1,00<\/td>\n<td align=\"center\" valign=\"middle\">1,10<\/td>\n<td align=\"center\" valign=\"middle\">1,50<\/td>\n<td align=\"center\" valign=\"middle\">2,00<\/td>\n<td align=\"center\" valign=\"middle\">2,30<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">63,00 &#8211; 80,00<\/td>\n<td align=\"center\" valign=\"middle\">0,50<\/td>\n<td align=\"center\" valign=\"middle\">0,70<\/td>\n<td align=\"center\" valign=\"middle\">0,80<\/td>\n<td align=\"center\" valign=\"middle\">1,00<\/td>\n<td align=\"center\" valign=\"middle\">1,20<\/td>\n<td align=\"center\" valign=\"middle\">1,40<\/td>\n<td align=\"center\" valign=\"middle\">1,80<\/td>\n<td align=\"center\" valign=\"middle\">2,40<\/td>\n<td align=\"center\" valign=\"middle\">2,80<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">80,00 &#8211; 100,00<\/td>\n<td align=\"center\" valign=\"middle\">0,60<\/td>\n<td align=\"center\" valign=\"middle\">0,80<\/td>\n<td align=\"center\" valign=\"middle\">0,90<\/td>\n<td align=\"center\" valign=\"middle\">1,20<\/td>\n<td align=\"center\" valign=\"middle\">1,50<\/td>\n<td align=\"center\" valign=\"middle\">1,70<\/td>\n<td align=\"center\" valign=\"middle\">2,30<\/td>\n<td align=\"center\" valign=\"middle\">3,00<\/td>\n<td align=\"center\" valign=\"middle\">3,50<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">100,00 &#8211; 125,00<\/td>\n<td align=\"center\" valign=\"middle\"><\/td>\n<td align=\"center\" valign=\"middle\"><\/td>\n<td align=\"center\" valign=\"middle\"><\/td>\n<td align=\"center\" valign=\"middle\">1,40<\/td>\n<td align=\"center\" valign=\"middle\">1,90<\/td>\n<td align=\"center\" valign=\"middle\">2,20<\/td>\n<td align=\"center\" valign=\"middle\">2,80<\/td>\n<td align=\"center\" valign=\"middle\">3,70<\/td>\n<td align=\"center\" valign=\"middle\">4,40<\/td>\n<\/tr>\n<tr>\n<td align=\"center\" valign=\"middle\">125,00 &#8211; 160,00<\/td>\n<td align=\"center\" valign=\"middle\"><\/td>\n<td align=\"center\" valign=\"middle\"><\/td>\n<td align=\"center\" valign=\"middle\"><\/td>\n<td align=\"center\" valign=\"middle\">1,80<\/td>\n<td align=\"center\" valign=\"middle\">2,30<\/td>\n<td align=\"center\" valign=\"middle\">2,70<\/td>\n<td align=\"center\" valign=\"middle\">3,50<\/td>\n<td align=\"center\" valign=\"middle\">4,60<\/td>\n<td align=\"center\" valign=\"middle\">5,40<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"2_tolerance_untensioned_length_L0_Tension_springs\"><\/span>2. tolerance untensioned length [L0] Tension springs<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>The tolerance values for the untensioned length [L0] of a tension spring with wound-in pretension can be read from the following table of values for quality grades 1, 2 and 3 based on the untensioned length [L0] and the winding ratio [w].<\/p>\n<p><u>Winding ratio<\/u>: <span class=\"katex-eq\" data-katex-display=\"false\">w=\\frac{D}<\/span> {d} (D=mean winding diameter, d=wire diameter)<\/p>\n<table width=\"560\">\n<tbody>\n<tr>\n<td bgcolor=\"#CCCCCC\" width=\"80\"><strong>L0 (mm)<\/strong><\/td>\n<td colspan=\"6\" bgcolor=\"#0078BF\" width=\"480\"><span style=\"color: #ffffff;\"><strong>Maximum tolerance (+\/-) untensioned length (L0)<\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td>Relaxed<\/td>\n<td colspan=\"2\" bgcolor=\"#CCCCCC\"><strong>Quality grade 1<\/strong><\/td>\n<td colspan=\"2\" bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\"><strong>Grade 2 (standard)<\/strong><\/span><\/td>\n<td colspan=\"2\" bgcolor=\"#CCCCCC\"><strong>Grade 3<\/strong><\/td>\n<\/tr>\n<tr>\n<td>Length<\/td>\n<td colspan=\"2\">with winding ratio w<\/td>\n<td colspan=\"2\">with winding ratio w<\/td>\n<td colspan=\"2\">with winding ratio w<\/td>\n<\/tr>\n<tr>\n<td bgcolor=\"#CCCCCC\">from &#8211; to<\/td>\n<td bgcolor=\"#CCCCCC\">4 &#8211; 8<\/td>\n<td bgcolor=\"#CCCCCC\">8 &#8211; 20<\/td>\n<td bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\">4 &#8211; 8<\/span><\/td>\n<td bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\">8 &#8211; 20<\/span><\/td>\n<td bgcolor=\"#CCCCCC\">4 &#8211; 8<\/td>\n<td bgcolor=\"#CCCCCC\">8 &#8211; 20<\/td>\n<\/tr>\n<tr>\n<td>&lt; 10<\/td>\n<td>0,30<\/td>\n<td>0,40<\/td>\n<td>0,40<\/td>\n<td>0,50<\/td>\n<td>0,60<\/td>\n<td>0,70<\/td>\n<\/tr>\n<tr>\n<td>10 &#8211; 16<\/td>\n<td>0,40<\/td>\n<td>0,50<\/td>\n<td>0,50<\/td>\n<td>0,60<\/td>\n<td>0,80<\/td>\n<td>1,00<\/td>\n<\/tr>\n<tr>\n<td>16 &#8211; 25<\/td>\n<td>0,50<\/td>\n<td>0,60<\/td>\n<td>0,60<\/td>\n<td>0,70<\/td>\n<td>1,00<\/td>\n<td>1,30<\/td>\n<\/tr>\n<tr>\n<td>25 &#8211; 40<\/td>\n<td>0,60<\/td>\n<td>0,80<\/td>\n<td>0,80<\/td>\n<td>0,90<\/td>\n<td>1,30<\/td>\n<td>1,60<\/td>\n<\/tr>\n<tr>\n<td>40 &#8211; 63<\/td>\n<td>0,80<\/td>\n<td>1,10<\/td>\n<td>1,10<\/td>\n<td>1,30<\/td>\n<td>1,80<\/td>\n<td>2,20<\/td>\n<\/tr>\n<tr>\n<td>63 &#8211; 100<\/td>\n<td>1,10<\/td>\n<td>1,50<\/td>\n<td>1,50<\/td>\n<td>1,80<\/td>\n<td>2,40<\/td>\n<td>3,00<\/td>\n<\/tr>\n<tr>\n<td>100 &#8211; 160<\/td>\n<td>1,50<\/td>\n<td>2,00<\/td>\n<td>2,00<\/td>\n<td>2,40<\/td>\n<td>3,00<\/td>\n<td>4,00<\/td>\n<\/tr>\n<tr>\n<td>160 &#8211; 250<\/td>\n<td>2,00<\/td>\n<td>2,50<\/td>\n<td>2,50<\/td>\n<td>3,00<\/td>\n<td>4,00<\/td>\n<td>5,00<\/td>\n<\/tr>\n<tr>\n<td>250 &#8211; 400<\/td>\n<td>2,50<\/td>\n<td>3,00<\/td>\n<td>3,00<\/td>\n<td>4,00<\/td>\n<td>5,00<\/td>\n<td>6,50<\/td>\n<\/tr>\n<tr>\n<td>&gt; 400<\/td>\n<td>1 % of L0<\/td>\n<td>1 % of L0<\/td>\n<td>1.5 % of L0<\/td>\n<td>1.5 % of L0<\/td>\n<td>2 % of L0<\/td>\n<td>2 % of L0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"3_tolerance_eyelet_protrusion_tension_springs\"><\/span>3. tolerance eyelet protrusion tension springs<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>The tolerance values for the maximum eyelet protrusion to the spring body sheath surface of the tension spring in accordance with DIN 2097 (DIN EN 15800) can be found in the following table of values for quality grades 1, 2 and 3.<\/p>\n<p><u>Winding ratio<\/u>: <span class=\"katex-eq\" data-katex-display=\"false\">w=\\frac{D}<\/span> {d} (D=mean winding diameter, d=wire diameter)<\/p>\n<table width=\"338\">\n<tbody>\n<tr>\n<td width=\"80\"><\/td>\n<td colspan=\"3\" align=\"center\" valign=\"middle\" bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\"><strong>Maximum tolerance (+\/- mm) Eyelet protrusion <\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td><\/td>\n<td bgcolor=\"#CCCCCC\"><strong>Quality grade 1<\/strong><\/td>\n<td bgcolor=\"#0078BF\"><span style=\"color: #ffffff;\"><strong>Grade 2<\/strong><\/span><\/td>\n<td bgcolor=\"#CCCCCC\"><strong>Grade 3<\/strong><\/td>\n<\/tr>\n<tr>\n<td bgcolor=\"#CCCCCC\" width=\"215\">w &lt; 6<\/td>\n<td>0,5 d<\/td>\n<td>d<\/td>\n<td>2 d<\/td>\n<\/tr>\n<tr>\n<td bgcolor=\"#CCCCCC\" width=\"215\">w = 6-12<\/td>\n<td>0,75 d<\/td>\n<td>1,5 d<\/td>\n<td>3 d<\/td>\n<\/tr>\n<tr>\n<td bgcolor=\"#CCCCCC\" width=\"215\">w &gt; 12<\/td>\n<td colspan=\"3\">Manufacturer agreement<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<h4><span class=\"ez-toc-section\" id=\"4_tolerance_spring_force_F1_F2_tension_springs\"><\/span>4. tolerance spring force [F1, F2] tension springs<span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>The tolerance of the tension spring for the spring force [F1, F2] can be calculated in the <a href=\"https:\/\/www.federnshop.com\/de\/berechnung\/zugfedern.html\" target=\"_blank\" rel=\"noopener\">Gutekunst spring calculation program<\/a> by specifying the dimensional data. Go to the <a href=\"https:\/\/www.federnshop.com\/de\/berechnung\/zugfedern.html\" target=\"_blank\" rel=\"noopener\">spring calculation program<\/a> and enter the spring data &#8211; material, eyelet shape (usually 1\/1 German eyelet), wire thickness [d], outer coil diameter [De], untensioned length [L0], pretensioned length [L1] and tensioned length [L2] as well as the number of spring coils [n]) &#8211; in the input fields &#8220;according to dimension&#8221; for calculation. You can then read off the tolerance values (+\/-) in the calculation result.<\/p>\n<p>&nbsp;<\/p>\n<p><em>Related Links:<\/em><\/p>\n<ul>\n<li><a href=\"https:\/\/www.federnshop.com\/de\/produkte\/zugfedern.html\" target=\"_blank\" rel=\"noopener noreferrer\">Extension spring catalog with 4280 sizes from stock<\/a><\/li>\n<\/ul>\n<ul>\n<li><a href=\"https:\/\/www.federnshop.com\/de\/federberechnung-auswahl.html\" target=\"_blank\" rel=\"noopener noreferrer\">Spring calculation program WinFSB<\/a><\/li>\n<\/ul>\n<ul>\n<li><a href=\"https:\/\/www.federnshop.com\/en\/products\/extension_springs\/springs-inquiry.html\" target=\"_blank\" rel=\"noopener noreferrer\">Extension spring request<\/a><\/li>\n<\/ul>\n<ul>\n<li><a href=\"https:\/\/www.federnshop.com\/de\/service-und-informationen\/technische-beratung.html\" target=\"_blank\" rel=\"noopener noreferrer\">Technical support<\/a><\/li>\n<\/ul>","protected":false},"excerpt":{"rendered":"<p>The tolerances for tension springs are defined in accordance with DIN 2097 (DIN EN 15800). Quality grade 1 describes the smallest tolerance zone (higher product price) and quality grade 3 the largest tolerance zone. Our tension springs are manufactured to<\/p>\n","protected":false},"author":5,"featured_media":3222,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_uf_show_specific_survey":0,"_uf_disable_surveys":false,"footnotes":""},"categories":[860,457,395],"tags":[],"class_list":["post-11145","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-extension-springs","category-knowledge","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/posts\/11145","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/comments?post=11145"}],"version-history":[{"count":2,"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/posts\/11145\/revisions"}],"predecessor-version":[{"id":11278,"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/posts\/11145\/revisions\/11278"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/media\/3222"}],"wp:attachment":[{"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/media?parent=11145"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/categories?post=11145"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blog.federnshop.com\/en\/wp-json\/wp\/v2\/tags?post=11145"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}